I have the UD crank and OD alternator pulleys. I noticed a decent SOTP gain but I also lost the mech fan at the same time so I can't say how much was from the pulleys. I don't have any problems with A/C or power with the e-fans. The voltage does drop just 1-1.5 amps when the fans come on but not enough to dim the lights or anything. If I had an amp I'd probably go with a 145amp alternator.
There a several good "how to's" on porting the TB but my time is money and I'd just as soon get one from Billy and install it myself than run the risk of screwing mine up. I haven't heard of anyone that didn't like the improvements from the ported TB.
'02 Silverado Z-71, STS Turbo @ 10psi, TRT Custom FMIC, Comp 222/218/115 cam, Patriot Gold Dual Springs, Hardened Push Rods, 60# injectors, 160 Thermo, FAL E-Fans, Nelson Harness, Yank 2600, Built Rock On VacMod 60E Transmission,Walbro 255 fuel pump, ASP Underdrive pulleys, Gibson Shorty Headers all polished up with a Nelson Street Tune