1.Yes there should be at least one spring in the 1-2 accumulator housing. On most factory units there will be two and in some TG kits you will actually have a spring above and below the acc piston. In your case you say there was not a spring at all. Was the piston travel blocked or was it just allowed full range of motion?
2.the larger check ball was probably used because your original separator plate had a factory ball beat itself through it. The hole was larger because of this and what some shops will do is install a larger torlon ball to correct this issue. IMO just install a new plate with 1/4" torlon balls and be done with it.
The obvious issue here is the 1-2 shift.
1. I would look to make sure that the 1-2 feed hole is drilled .082-.093.
2. Check the 1-2 accumulator valve and sleeve and make sure it is not installed upside down. This will also produce a harsh 3-4 shift.
3. Return the 1-2 accumulator to the factory setup.
4. if your trans has a billet 2nd gear servo from superior install a vet servo.
5. Look to see what the transmission line pressure is set at. Minimum should be 75-90psi. Max 210-230 psi.
6. If you have a tune that the transmission line pressure has been altered set it back to the factory settings. If the shift kit has a pressure regulator spring to increase line pressure and also a tune was done this is an issue.
I hope this info helps you some. Vince




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