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Thread: 2.25" or 2.5" dual exhaust

  1. #1
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    2.25" or 2.5" dual exit pipes

    i'm planning on adding tail pipes to the truck and am considering 2.25" and 2.5" piping. i know it's a small difference, but i'm having trouble deciding which size to get.

    when i had the 4.3, i was running a single 3" pipe from the y-pipe to a single in, dual out MellowTone muffler (similar to a FlowMaster50HD) and no exit pipes.

    now that i've swapped in the 5.3, i don't know what it is - shorter stroke/smaller cylinders, more cylinders making more constant flow, or what - but it's just a lot smoother and a little quieter (unless i'm getting on it). now i want to add tail pipes to beef it up a little (and get a little more low-end torque back). the muffler has dual 2.5" outs, and i want a little more growl than a hollow-mustangy-sounding gurgle. i'll probably use some 3.5"x15-18" tips to deepen it up a little, but i just want y'all's opinions on which to go with.

    just some application notes about the truck:
    -it's my DD, so i don't need to lose any more fuel economy (if that would even be a factor)
    -engine is a stock 5.3 with a tune & an up-and-coming CAI
    -using stock manifolds, cats, & y-pipe with 3" pipe to the muffler
    -it's 4x4 (with a 265/75-16 spare, soon to be a 285/75-16 when i get a new set of tires)
    -i plan on a mild cam swap on down the road: something to bump the low & mid range
    -since it ain't gonna be a HP monster, the flow differences between the different sizes is negligible, right?


    thanks for the help
    Last edited by zebra; 12-16-2009 at 09:53 AM.
    00 FRC - just top end, exhaust, and a hot-air intake
    99 Sierra - 5.3 / 5spd
    ↓ click the pic for the build ↓

  2. #2
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    I started with 2.25" duals with no X,H or any kind of balance pipe and loved it, for some reason I switched to 2.5" with an H-pipe and hated it, I couldn't believe how much low end I lost just from uping the pipe size.The responsiveness sucked and it sounded like something only a hillbilly with down syndrome would like. I switched back to my original setup and never looked back. I ran 2.25" on the 5.7L TBI that came in the truck with no complaints and will probably run 2.25" when I build a 6.0L.

    EDIT: Sorry, just re-read your post and realized you were refering to a dual outlet muffler and not dual exhaust, in which case I have no clue. Though I doubt it would make a huge difference since its after the muffler.
    Last edited by low91; 12-16-2009 at 03:58 AM.
    1991 Silverado-L33 5.3L, 212/218 .557 .562 115+4, ASP under drive pulley,180* thermostat, 90mm truck intake w/ LS3 throttle body. Shoenfeld conversion headers and duel Flowmaster exhaust. Performabuilt LVL 1 transmission and 23-2500 stall converter.

  3. #3
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    thanks for the feedback. i edited the title to clear that up a little.

    if i was doing a full setup, i'd go with 2.25" because it ain't any kind of exhaust-breathing dragon or anything... just a stock~ish 5.3
    00 FRC - just top end, exhaust, and a hot-air intake
    99 Sierra - 5.3 / 5spd
    ↓ click the pic for the build ↓

  4. #4
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    Dual 2.5" is gunna be too much for the stock-ish 5.3L. I am gunna say to roll with the 3" to the muffler and run 2.25" to the tailpipes.

    2000 ECSB 6.0L
    TORQUER V2 CAM ● COMP 918's ● 7.4 HARDENED PUSHRODS ● K&N SERIES 77 CAI ● 80mm BBK ●PACESETTER LT HEADERS AND 3'' ORY ● SUPER 40 FLOW ● 3000 STALL ● 4.10s ● BUILT 80e ● VORTEC PERFORMANCE TUNE ● MSD 8.5mm PLUG WIRES● ELEC. CUTOUT ● UD & ALT PULLEYS ● FLEX-A-LITE E-FANS ● 22" CENTERLINE STINGRAY III's ● LUND FIBERGLASS TONNEAU ● 2" LEVELING SHACKLES ● 12K HID LOWS & FOGS ● LEDs ● DEBADGED ● WHITE-FACED ESCALADE GAUGES ● KICKER 450.1 ● 2-CVR 10's ● DS60's ● K693's

  5. #5
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    found this before, how relavant is up to what you read into it

    2003 SLT Yukon, KMC SS 20's, Nitto 420, Flowmaster exhaust, Eibach 2/3 drop, HID's, AEM CAI , Custom Flames from Godspeed Customs, Corvette servo

  6. #6
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    nice chart... is that based on crank HP or wheel HP? that would make a huge difference

    so far it's looking like i'm going with 2.25" and i reckon once the cam's in i'll re-evaluate how it's holding up (probably be fine).

    does anybody have anything similar to this that i could see/hear?
    00 FRC - just top end, exhaust, and a hot-air intake
    99 Sierra - 5.3 / 5spd
    ↓ click the pic for the build ↓

  7. #7
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    oh I'm sure it's crank. For sound, 2.5" dual pipe will sound best, but it's up to you, power, or sound.
    2003 SLT Yukon, KMC SS 20's, Nitto 420, Flowmaster exhaust, Eibach 2/3 drop, HID's, AEM CAI , Custom Flames from Godspeed Customs, Corvette servo

  8. #8
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    well the way i see it is that the 2.5" might be too big & give me that hollow gurgley sound, which i don't want. since, according to that chart, the 2.25" would flow better/have better pressure for my motor & it'll give a little more definition to my exhaust note, the smaller pipe sounds like the better option.

    now i'm to the point of trying to find somebody with a similar setup that i can hear a video of
    00 FRC - just top end, exhaust, and a hot-air intake
    99 Sierra - 5.3 / 5spd
    ↓ click the pic for the build ↓

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