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IMO, I think that the stall is what is killing your mpg. The TB stall is a 2600? I am only going on prior knowledge--I could be wrong on that figure.:duh: Anytime you enlist a higher than stock stall, you will be revving your motor 1000-2000 rpms higher (depending upon specific applications) in certain gears. Since you are running higher rpms, you are wasting more gas. A higher stall puts your motor right in the beef of the power curve---your motor makes the most power, and uses a lot more gas at that point. I would venture to say that a 160 t-stat allows your motor to run slightly cooler, decreasing the notion of detonation, not allowing the stock fan clutch to engage, allowing better atomization of fuel/air, and to keep timing efficient. With that said, it should keep the motor running more efficiently. Just my :twocents:...
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There are people with bigger stalls, and bigger cams than mine and they get better gas mileage than me. A tb stall is really a stock stall if you think about it. Its what comes stock on a trailblazer. If it was a bigger stall i would understand about the gas mileage, not its not a big stall.